For over 70 years, polyurethane foam has been the core material for surfboard shaping, trusted by surfers and shapers alike. It’s easy to work with, and its unique properties deliver the distinct feeling that defines the surfing experience. Traditionally, polyurethane foam is produced from non-renewable fossil fuels, resulting in a significant carbon footprint and is non-recylable.
At Polyola, we respect the deep roots of surfboard culture and design that have been built on polyurethane foam. That’s why we’ve developed a more sustainable approach, replacing petrochemical-based raw materials with recycled alternatives. This allows us to preserve the performance and feel that surfers love, while significantly reducing the environmental footprint. It’s our way of honoring tradition while moving toward a more responsible future.
How We Produce Our Recycled PolyolaTM Foam
At Polyola, we blend innovation with sustainability to produce polyurethane foam blanks using 2/3 recycled materials. Our polyol contains over 80% recycled content, sourced from post-industrial waste, while the isocyanate component is partially derived from ISCC-certified biomass using a mass balance approach. This method ensures accountability for recycled content in the supply chain, even if the physical mix varies. The result is a high-performance, durable foam that reduces environmental impact and contributes to a more sustainable surfboard industry.
For a detailed deep dive into our process, explore our blog.
For over 70 years, polyurethane foam has been the core material for surfboard shaping, trusted by surfers and shapers alike. It’s easy to work with, and its unique properties deliver the distinct feeling that defines the surfing experience. Traditionally, polyurethane foam is produced from non-renewable fossil fuels, resulting in a significant carbon footprint and is non-recylable.
At Polyola, we respect the deep roots of surfboard culture and design that have been built on polyurethane foam. That’s why we’ve developed a more sustainable approach, replacing petrochemical-based raw materials with recycled alternatives. This allows us to preserve the performance and feel that surfers love, while significantly reducing the environmental footprint. It’s our way of honoring tradition while moving toward a more responsible future.